Part contact damage trial measurement planner

Select cosmetic impact, contamination scratches or contact between thin features. The source pairs each risk with a trial direction and different measurements, such as dent count, scratch length, residue, bend or dimensional change. This page plans what to observe; it does not calculate a safe media ratio or claim that adding coverage removes every mark.

Part contact damage trial measurement planner - Source entries for this task - Jintaijin
Source entries for this task. Original diagram of qualitative source fields; not a trial outcome.

Plan measurements for contact-damage trials

Select the entries relevant to your review.

Part contact damage trial measurement planner - First review field for each entry - Jintaijin
First review field for each entry. Original diagram of qualitative source fields; not a trial outcome.

Choose measurements that match the observed risk

Measurement prompts; no universal acceptable dent, scratch or cycle value. Keep every selected requirement with the part and the actual trial record. Selecting a row does not show that its acceptance condition has been met.

Preserve the baseline and the handling sequence

Use the same incoming reference, lighting, inspection magnification and drawing criteria when comparing trials. Record the actual loading and media condition. Inspect before discharge and after collection to distinguish process contact from transfer damage. A visual grade must be defined with an accepted reference. Keep cycle duration beside damage measurements when discussing tradeoffs, without inventing a production acceptance threshold.

Reviewed source reference

Impact on cosmetic faces

Trial direction: Lower-impact media, more coverage, lower intensity

What to measure: Dent count, visual grade, cycle time

Scratches from contamination

Trial direction: Clean media, screen fines, separate material families

What to measure: Scratch length, residue, media condition

Thin features contacting each other

Trial direction: Change loading, reduce drop/contact intensity, consider fixturing

What to measure: Bend, dent depth, dimensional change

Read the Jintaijin technical article. Source table reviewed 3 October 2026. Possible causes, directions and adjustments remain conditional reference fields.

Part contact damage trial measurement planner - Risks or checks remain visible - Jintaijin
Risks or checks remain visible. Original diagram of qualitative source fields; not a trial outcome.

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