Residual Deburring Problems: What Remains, Why, and What to Test

This page reproduces the published table for deburring problems that remain after a first pass: what is left, the likely cause, what to check and the adjustment to test. Several of the rows are about features the media cannot enter, and the table openly leaves a trade-off there. No media size, hole or slot dimension, cycle time, speed or removal result is stated, implied or supplied.

Residual Deburring Problems - problem cause adjust - Jintaijin
Problem Cause Adjust. Quoted from the published reference.

Browse the published rows

Choose a section or search the published rows, then read the article text.

Remaining problem, likely cause, what to check and recommended adjustment

remaining problemlikely causewhat to checkrecommended adjustment
Burrs remain inside holesMedia cannot reach or does not rotate through the hole edgeHole diameter, media size, media shapeTest smaller or better-shaped media, but avoid media that can lodge
Outer edges are clean but slots are still sharpMedia bridges over narrow slotsSlot width, media contact pattern, cycle timeUse media geometry that can enter the slot without sticking
Parts are deburred but surfaces are dentedPart-on-part impact or media too heavyBatch load, part-to-media ratio, material softnessIncrease media support, reduce batch load, or use gentler media
Finish is dull after burr removalCutting stage is too aggressive for final appearanceMedia grade, compound, final surface requirementAdd a finer finishing or polishing stage
Manual sorting is slow after finishingMedia lodging or poor separationScreen size, holes, slots, part openingsImprove separation and avoid media close to feature dimensions

The trade-off the published table leaves open

Several rows are about features the media cannot enter: a hole edge, a narrow slot. Where the published table says to test smaller or better-shaped media, it also says to avoid media that can lodge. The two trade against each other and the article does not resolve them for your part.

Residual Deburring Problems - the access trade off - Jintaijin
The Access Trade Off. Quoted from the published reference.
Residual Deburring Problems - using the rows - Jintaijin
Using The Rows. Quoted from the published reference.

Source and its limits

Published reference article; captured 5 October 2026. SHA256: 397abb23d5481346e09274bdefb82106394c9ee6b877c44d1b31afd8e8b65d4f.

Table headers as published

Frequently asked questions

Does smaller media always solve a hole or slot?

No. Smaller or better-shaped media can reach further, and that same media is the one that can lodge. The published table gives both sides and leaves the trade-off open for your part.

What hole or slot size should I target?

This page states none. What to check is the hole diameter and slot width against your media; the values come from your own trial and the supplier.

Does it diagnose my part?

No. A defect lists a likely cause and a first check. The same visible mark can have more than one cause, and confirming it needs a controlled test on a sample.

Does it state cycle time, speed or temperature?

No. No cycle time, speed, amplitude, load ratio, concentration, temperature or removal result is stated or implied anywhere on this page or in its download.

Are the tables quoted exactly?

Yes. Every cell is taken from a single source table cell and verified against the captured page, including wording and punctuation.

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