Case Study: Polishing High-Quality Medical Dental Pliers with Advanced Technology

Introduction

Hello, I'm Max, a technical engineer at Jintaijin Polishing Technology Co., Ltd., specializing in surface polishing and grinding technology. Today, I’m sharing a case study about how we assisted a customer with polishing high-quality medical dental pliers made from stainless steel to achieve a polished surface roughness of Ra0.4. This case highlights our advanced equipment and customized polishing process that significantly enhanced product quality and customer satisfaction.

Understanding the Customer's Needs

Our journey began when we were approached by a customer from the medical equipment industry. The customer required their dental pliers to have a highly polished surface with a roughness average (Ra) of 0.4, a standard necessary for medical tools to ensure smoothness and hygiene. This requirement presented a challenge, as the process needed to be efficient, maintain product integrity, and meet stringent medical standards.

Customized Polishing Process

To address the customer's needs, we utilized our latest dry hanging tool drum grinder, model OBD-BG01, which is known for its ability to handle multiple products simultaneously and provide consistent high-quality polishing.

Equipment Details

Model: OBD-BG01
Capacity: 40*4 L
Carrying Capacity: 80 L
Dimensions: 1680*1800*2200 MM
Motor Power: 3.7 KW
Net Weight: 1600 KG
Speed: 0-100 RPM
Bamboo Thickness: 25 mm

This machine is equipped with several innovative features that enhance its performance:
1. High Capacity: Can carry up to 480 metal eyeglass frames using stainless steel hangers to avoid deformation and reduce polishing dead angles.
2. Independent Rotation: Each hanger can rotate independently, significantly improving polishing efficiency.
3. Intelligent Control: Features an intelligent PLC operation control system for precise hanger positioning and operation, improving efficiency and reducing costs.
4. Bamboo Fiber Drum: The bamboo fiber drum has a higher density than traditional wooden materials, reducing the usage of rolling oil.

Polishing Process

Rough Polishing

We began with rough polishing using coarse walnut particles and added coarse grinding oil. The robust initial polishing removed significant surface imperfections and prepared the pliers for finer treatment.

Fine Polishing

Next, we proceeded to fine polishing with fine walnut particles and fine grinding oil. This stage ensured the surface achieved the required Ra0.4 finish, providing the smoothness essential for medical applications.

Enhancing Efficiency and Quality

The OBD-BG01 dry hanging tool drum grinder played a crucial role in our process. Its ability to handle multiple products at once without manual intervention saved time and ensured uniform quality across all pieces. The use of bamboo fiber drums not only enhanced the polishing quality but also contributed to a more eco-friendly process by reducing rolling oil consumption.

Customer Satisfaction

The outcome was highly satisfactory. The dental pliers not only met the customer's stringent requirements but also exceeded their expectations in terms of surface quality and overall product integrity. The successful implementation of our advanced polishing technology significantly increased the customer's satisfaction and confidence in our capabilities.

Conclusion

At Jintaijin Polishing Technology Co., Ltd., we pride ourselves on our ability to provide tailored solutions that meet our customers' specific needs. This case study of polishing high-quality medical dental pliers is a testament to our commitment to quality and innovation. If you are interested in our services, feel free to reach out and learn how we can assist you with your polishing needs.