Tumbling Media Lodging Inspection-Rate Calculator

Record how many inspected parts still contain media after the planned separation step, then calculate the observed affected-part rate and the measured clearance burden. The result describes your inspection group and does not establish that another media size or machine setting will solve lodging.

Calculate from your inputs

Enter your measured values, then calculate.

Choose one inspection point

Define whether the inspection occurs after unloading, screening, rinsing or the complete separation route. Use that same point for repeated observations. Count each part that contains any retained media once, even if the part holds several pieces. Record the number of retained pieces separately if it is useful; it is not the numerator of this affected-part rate.

Calculate the measured burden

The affected-part percentage is the retained-part count divided by the inspected count, multiplied by 100. The entered clearance time is converted to seconds and divided by all inspected parts. A second figure divides it by the affected parts only. If no affected parts were recorded, the second figure is left undefined rather than assigning a fictitious removal time.

Connect the observation to geometry

Jintaijin’s media-access guidance treats opening geometry, media orientation, wear and reliable removal as part of a trial. Record the hole, slot or recess and media profile associated with retention. A rate alone does not establish which feature trapped the media or whether every critical passage has been inspected.

Avoid an unsupported release threshold

Enter measured observations and retain the inspection method. This calculator deliberately has no universal pass percentage. The buyer must decide what retained-media condition is acceptable for the part and how that condition will be verified. For a critical internal feature, review the inspection coverage as well as the count.

Trial record to send

Send the relevant part drawing, critical openings, media identity and wear state, separation sequence, inspected count, affected count and total recorded clearance time. Keep the incoming material condition and finishing target with the record so that a lower retention rate is not considered independently of the required finish.

Tumbling Media Lodging Inspection-Rate Calculator - Define the inspection group - Jintaijin
Define the inspection group. Original planning diagram; not a measured result.
Tumbling Media Lodging Inspection-Rate Calculator - Rate and recorded clearance burden - Jintaijin
Rate and recorded clearance burden. Original planning diagram; not a measured result.
Tumbling Media Lodging Inspection-Rate Calculator - Investigate the retained-media feature - Jintaijin
Investigate the retained-media feature. Original planning diagram; not a measured result.

Related planning tools

Request a technical review

Open the enquiry form with this tool reference. No enquiry is sent by calculating. Keep the inputs with your trial or layout record.

Reference checked 3 October 2026: Jintaijin source guidance and published data. The arithmetic uses your inputs; no processing outcome is promised.

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